In the manufacturing and distribution industries, traceability is no longer a luxury—it's a necessity. Whether you're working in food and beverage, pharmaceuticals, electronics, or industrial equipment, being able to track a product's lifecycle from raw material to end-user is crucial for quality control, regulatory compliance, and customer trust.
SAP Business One, the powerful ERP solution tailored for small and midsized enterprises, offers built-in tools for serial number and batch management—enabling businesses to trace products throughout every stage of production, storage, and distribution.
In this blog, we explore how to configure and optimize serial and batch tracking in
SAP Business One, along with best practices from the field—brought to you by Ingold Solutions GmbH, a trusted SAP agency in Berlin with deep expertise in digital manufacturing and ERP transformation.
Why Traceability Matters
Before diving into the system setup, let’s clarify why traceability is so important in manufacturing and inventory-based industries:
- Regulatory Compliance: Industries like pharmaceuticals, automotive, and food require full documentation of every unit or batch for audits, safety recalls, or certifications.
- Quality Assurance: Tracking defective items back to specific suppliers or production batches helps isolate issues and minimize damage.
- Customer Confidence: Traceability improves accountability and trust, especially for high-value or safety-critical goods.
- Operational Efficiency: Real-time batch and serial insights streamline returns, warranty claims, and inventory forecasting.
Understanding Serial Number vs. Batch Management
SAP Business One distinguishes between two traceability models:
🔹 Serial Number Management
Each item or unit has a unique ID (serial number). This is ideal for:
- Electronics and appliances
- Equipment with warranty/service needs
With serial tracking, you can monitor every individual item from procurement or production through delivery and service.
🔹 Batch Management
Used when products are produced or purchased in lots (batches), and each batch shares attributes (like production date or expiration date).
Applicable to:
Each batch is assigned a code, and every unit within that batch inherits the same traceability profile.
How to Configure Serial and Batch Management in SAP Business One
- Enable Serial/Batch Tracking at the Item Level
- Navigate to Item Master Data
- Under the Inventory tab, choose:
- Manage Item by Serial Numbers
- or Manage Item by Batches
- Define whether the tracking applies at:
- Issue (sales, production)
- Configure Serial/Batch Number Details
In the Serial/Batch Number Setup screen:
- Auto-generate codes or enable manual entry
- Define required attributes (e.g., manufacture date, shelf life, location)
- Add user-defined fields (UDFs) for industry-specific data (e.g., compliance certificates, temperature logs)
- Use Tracking in Transactions
Once enabled, SAP Business One requires users to assign serial/batch numbers during:
This ensures every in/out movement is traceable.
Best Practices for Serial & Batch Management
✅ 1. Define a Standard Numbering Convention
Use structured codes (e.g., ProductCode-Year-BatchID) to simplify filtering, searching, and reporting.
✅ 2. Automate Where Possible
Enable automatic generation of serial/batch codes in SAP Business One to avoid human error and maintain consistency.
✅ 3. Integrate with Quality Control
Use UDFs to capture quality test results linked to each batch/serial number. This centralizes QA data and improves decision-making.
✅ 4. Use SAP Business One’s Lot and Serial Reports
Utilize built-in reports such as:
- Batch Number Transactions Report
- Serial Number Transactions Report
- Inventory by Batch/Serial Report
These help trace product movement and quickly identify affected batches during recalls.
✅ 5. Train Your Warehouse and Sales Teams
Ensure that your operational teams understand:
- How to enter and manage batch/serial data
- Why traceability is critical
- How to use barcode scanners integrated with SAP B1 (via mobile WMS or automation tools)
✅ 6. Set Alerts for Expiry or Recall
Use SAP B1's alert system to notify warehouse managers about:
- Serial numbers under warranty or pending service
Real-World Scenario: How Ingold Solutions GmbH Helps Manufacturers Trace with Precision
Ingold Solutions GmbH, a leading SAP agency in Berlin, has implemented traceability solutions for clients across sectors including pharmaceuticals, food packaging, and industrial manufacturing.
One success story involved a German nutraceutical company that needed:
- Full batch tracking from raw ingredient intake through packaging
- Certification traceability for audits
Ingold Solutions customized SAP Business One by:
- Creating batch-specific UDFs for test results and certificate uploads
- Automating batch number generation tied to production orders
- Enabling barcode scanning in the warehouse for real-time tracking
The result?
✔ 40% faster audits
✔ 100% batch traceability
✔ Improved shelf-life forecasting
This illustrates how working with a seasoned SAP agency in Berlin can turn built-in SAP tools into robust compliance solutions.
Advanced Features: Take Traceability to the Next Level
SAP Business One also supports advanced inventory management extensions through partner solutions. Ingold Solutions GmbH can help you integrate:
- Mobile WMS apps: Enable scanning of serial/batch numbers on the go
- IoT/PLC integrations: Real-time data from shop floor to SAP B1
- Label printing: Auto-generate and print batch or serial number labels per transaction
- Analytics dashboards: Visualize batch aging, item history, and nonconformance rates
FAQs: Serial and Batch Management in SAP Business One
❓ Can I switch from batch to serial tracking later?
No, once a tracking method is set in the item master, it cannot be changed. Plan carefully during your ERP setup with help from your SAP partner.
❓ What happens during inventory transfers between warehouses?
SAP B1 requires the batch or serial number to be specified, maintaining traceability across sites.
❓ Can I track by both batch and serial number for one product?
Not in standard SAP B1. You can use workaround models or consider SAP extensions if needed.
❓ Is batch management available in all SAP B1 versions?
Yes, batch/serial management is available in both SQL and HANA versions of SAP Business One.
Conclusion: Traceability is Good Business
Traceability isn’t just about compliance—it’s about control, confidence, and competitive advantage. With SAP Business One, you already have the tools to master it—if you configure and manage them strategically.
Partnering with an experienced SAP agency in Berlin like Ingold Solutions GmbH ensures your serial and batch tracking system is set up for success, fully aligned with your industry and operational goals.
Ready to boost traceability and control across your supply chain?
Contact Ingold Solutions GmbH—your expert SAP agency in Berlin—for a tailored SAP Business One implementation or optimization focused on smart inventory and production management.